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    • From Manitowoc to Algoma and back on a small boat, 2017

Installing the Pilothouse on the Compac 16

With the construction of the pilothouse and trawler mast/hoist complete, I took advantage of the nice weather this weekend to install the components onto the Compac 16.   It was quite a leap to take the sawzall to my beloved ship, but all worked out well and I am very pleased with the end result.  Steps to install the pilothouse are outlined below.
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I removed rooftop hardware and companionway slides, and then set the pilothouse on top of the boat.
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Then I traced the cutout lines onto the roof from the inside of the pilothouse. The rear wall of the pilothouse prevented the pilothouse from sitting down flush with the roof still attached, so you see some gaps at the moment.
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Crossed the Rubicon, and took a sawzall to my lovely craft. Man o man was I glad when the pilothouse actually fit. If I had made a mistake at this point it would have been disastrous.
  • Next I filed the mating surfaces of the pilothouse and the cabin roof.  There were many times taking the pilothouse off and putting it back on....good exercise and probably a sore back tomorrow.
  • When I was happy with the fit, I drilled the bolt holes through the pilothouse flange and into the fiberglass roof.
  • Then I cleaned the surfaces off, layed down silicone bedding compound, set the pilothouse on, and bolted it down.
  • With that done, I put the trawler mast and hoist in place and rigged them in place with Dyneema standing rigging.
  • The outrigger poles and bases were installed
  • The downrigger bases feature quick-pins that allow them to be quickly installed and removed.
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New mahogany companionway board rails and new okume two piece companionway hatch boards. All epoxied and spar varnished. The doors are weatherstripped.
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Completed mast-top-light wiring, and installed stainless steel cabin-top handrails. The cabin-top handrails were installed with stainless steel hardware through oversize holes that were filled with epoxy.
Pilothouse Trawler Project Main Page
Copyright 2016 - 2022 www.argobuilder.com ALL photos and writing are by the Argo Builder and his crew, unless noted otherwise. Contact jason@argobuilder.com to request permission to use any writing or images from this site. Thanks. Use the information at your own risk, please ​make safety your first priority, the author does not claim responsibility for the accuracy ​or inaccuracy of any information on this site
  • Home
  • The Shipyard
    • Building SCAMP "ARGO"
    • Compac 16 Pilothouse
    • Building a Kaholo SUP
    • Making a SUP Paddle
    • Ships' Provisions
    • True Seafaring Tales: Book Reviews
    • Nautical Fiction: Book Reviews
    • Seafaring and Boat Building Reference Books
  • The Woods of Arcady
    • Wisconsin Mushroom Hunting
    • Wisconsin Wildflower Photo Gallery
    • Making Apple Cider
    • Making Maple Syrup
    • Building a Stone Arch
    • Making Traditional Wooden Skis
  • The Homestead
    • The Warp and Weft >
      • Making a Large Tapestry Loom
      • Making a Small Hand Loom
      • Weaving Projects for Small Hand Loom
      • Beautiful Handmade Tapestry Beaters
    • The Merry Blacksmith
    • Making Cheese
    • Wooden Cheese Boxes
    • How to Make Pickled Pike
    • Wisconsin Bluegill Fry
    • Making Wooden Spoons by Hand
    • Handmade Wooden Dustpans
    • Making Broom-Corn Brooms
    • Making Horsehair Brushes and Brooms
  • The Muse
    • Poetry
    • Antique Typewriters >
      • Underwood Standard Portable 3 Bank Typewriter
      • Corona 3 Folder Typewriter Refurbishment
      • Typewriter Platen Replacement
      • Design of Rubber Parts for Antique Typewriters
    • Making an Alphorn
    • Alphorn Gallery
    • Making an Alphorn Bag
    • Viking Lur
  • The Model Maker
    • Making a booknook
    • Krick Alexandra Steam Launch >
      • Assembling Miniature Steam Model Clyde Oscillating Steam Engine
    • Ship Model FD 10 Arnanes Fishing Smack Johanna
    • Artesania Latina, Cargo Ship "Capri"
    • Building a Ship in a Bottle
    • Model of a Disney Water Taxi
    • BlueJacket Optimist Sailboat Model
    • Oseberg Viking Ship Model
    • Making a Cuckoo Clock
    • 3D Print Workshop
    • 3D Printed Object Gallery
  • Tales of Adventure
    • Sailing from Door County to the UP Michigan
    • Sailing Northern Door County
    • Sailing Lake Superior Pictured Rocks National Lakeshore
    • Sailing Lake Huron: St.Ignace, Mackinac Island, Les Cheneaux Islands, St Martin Islands
    • From Manitowoc to Algoma and back on a small boat, 2017