Boarding Ladder for SCAMP Argo
Argo will be fitted with a white oak, folding, transom-mounted boarding ladder.
As an engineer, I must admit, this is a poor drawing, not to scale, and the dimensions are not even exactly right. This was my concept sketch and during the construction of the ladder I measured and built it right. Apologies for the shoddy drawing, do your own planning, the concept sketch above is a decent reflection of what I built, just not a good reliable construction drawing.
Mounting Hardware
- The ladder will be mounted to the transom with four 1/4" diameter through-bolted machine screws. These machine screws will thread into 3/4" diameter cross-dowels that will be fitted into the ladder rails.
Started with a 3/4" diameter rod of 306 Bronze. Checking alignment for drilling holes to be tapped.
Holes predrilled for tapping 1/4" x 20 threads
Tapping threads
Threads cut
Then I cut the cross-dowel-nuts 3/4" long each, these will be the full thickness of the 3/4" ladder rails into which they will be pressed.
Filed the ends smooth and put a slight roundover on the edges
Finished 3/4" diameter bronze cross-dowel.
Four, 7/8" x 2" x 9.25" white oak rungs
The white oak, as with other white oak used on this project, is from an old tree that fell down in the yard a long time ago. Many boards to not have milled edges, as seen here. First order of business is establishing a straight edge. I marked a straight line as can be seen, and cut to it with a saber saw.
Straight edge established. Next I ripped and planed the side rails to correct dimensions.
Marking up the cuts for the side rails of the ladder.
Side rails for the boarding ladder for me SCAMP! The curved joint in the middle should provide a nice large-surface-area compression zone for the ladder when it is extended. I drew the curves so that it will look nice when extended and when folded up.
Here's how the side rail looks in the folded-up position.
Next I marked, and cut out, recesses for the stainless hinges.
Marking locations for rungs. BE SURE to locate the rungs exactly the same distance from the hinge-pin so that when the ladder is folded-up, the lower rungs align with the upper rungs. I also made sure the rungs were exactly level on the left and right rails.
With the rung locations marked, I will carve out a slot for the rungs to sit in using 1 7/8" forstner bit and chisels.
The forstner bit was set to bottom out at the proper depth, now I will square up the edges and corners with a chisel.
Cleaned up and squared up with a chisel
Nice tight, strong joint.
Rounded over exposed edges with a router, leaving square edges at the rung dados.
I also left the curved compression joint square, no rounding-over of edges here, I want a nice stable mating surface here.
Rounded over rung edges, leaving square edges to fit into the dado joints in the rails.
Marking hinge hole locations, I am using Sea Dog Stainless Steel Hinges Part# SO-205240
Hole locations marked with an awl
Hinges mounted with stainless steel strews. Dry fit at this stage.
Moment of truth....the hinges worked and everything lined up well!
I marked hole locations for all the under-rung-brackets.
3/4" diameter holes cut for bronze cross-dowels. I then braced the rails and carefully drilled the long mounting screw holes from the edge into the cross-dowel hole.
With the parts all disassembled, I predrilled all the holes for the under-rung-brackets, on the drill press. I then reinstalled the hinges for alignment, and glued in the rungs.
I marked and cut along where the red line below is, so that the ladder rests perpendicular to the water rather than parallel with the transom.
Drilled and dry fit boarding ladder retention strap ( I selected a rubber T-handle -strap Yamaha Part # FIC U5191-00-00). I glued in a 3/8" hardwood dowel at a slight angle (angled away from the fixed end of the strap, to act as a bit of a hook), for the retention pin for the strap.
- Made 3/4" x 3/4" backing strips that will reinforce the transom on the inside of the transom; the mounting hardware will go through and be tightened up against these strips on the inside of the transom. They are the full length of the upper section of the boarding ladder, I may need to trim them to fit during installation.
- Removed hinges, sanded everything, and applied 6 coats spar varnish.
Varnishing boarding ladder, I use straightened-out shirt hangers with the ends shaped into hooks, to hang parts such as this from the ceiling when painting/varnishing them. Sanding lightly with 120 grit between coats.
Finished boarding ladder for SCAMP Argo, in open position.
Finished boarding ladder for SCAMP Argo, in folded-up position.
306 Bronze, threaded 3/4" cross-dowel.
Ladder mounted with silicon bronze 1/4" bolts, custom cut to length, bedded in 3M 4200. Both the ladder and the motor-mount are as close as possible to the center-line as possible without the rudder hitting them, and this is where they are located.
Here the 3/4" x 3/4" backing strip for the rudder can be seen, along with the heads of the silicon bronze mounting bolts.
Wooden boarding ladder mounted on SCAMP sailboat stern transom